Traction Scraper Manure Cleaner for Poultry Farm

Product Introduction

Our Traction Scraper Manure Cleaning System provides a reliable, heavy-duty, and labor-saving automated solution for managing poultry waste in A-type ladder layer cage houses and broiler high-bed raised housing setups. Designed to handle longitudinal manure pits, a single main drive unit can manage 2 to 3 cage rows or high-bed pits simultaneously. Scraper blade widths are custom-manufactured to match your exact pit dimensions.

The main frame is engineered from high-grade national standard steel by experienced structural engineers, offering outstanding load capacity, high impact resistance, and long-term deformation-free stability. The power system utilizes a vertical motor paired with an advanced cycloidal pinwheel reducer, delivering smooth, low-noise operation that minimizes flock stress and maintains optimal egg production rates.

The transmission assembly includes 45# steel forged sprockets processed by CNC equipment and high-frequency heat treatment for maximum wear resistance, combined with top-tier national brand (Dunpai) heavy-duty pull chains. The cast-iron drive and passive rope pulleys feature precise U-groove channels with R-arc transitions and anti-slip polygon structures to prevent rope slippage, reduce friction, and eliminate derailment. The Q235 steel scraper blades feature European-standard galvanizing for superior corrosion resistance against harsh manure acids, featuring large-angle flexible flipping to scrape pits completely clean.

Specifications Reference

Technical Indicators

1. Low Noise Operation: Smooth cycloidal reduction minimizes house noise, protecting laying performance.
2. Sprocket Hardness: 45# forged steel sprocket subjected to CNC high-frequency quenching for maximum wear resistance.
3. Friction Boost & Zero Slippage: Polygon wheel structure increases rope-to-pulley friction, eliminating cable derailment.
4. Blade Corrosion Resistance: Q235 galvanized scraper blade resists acid corrosion from manure for extended outdoor/pit service.
5. Versatile Traction Compatibility: Rope pulleys accept various rope types (flax, wire rope, or chains) without pulley replacement.

Manufacturing Standards

1. Heavy-Duty Structural Frame: Built by experienced engineers using certified national-standard steel, offering deep structural rigidity against heavy manure resistance.
2. High-Precision Transmission: Sprockets forged from 45# steel are CNC-machined and high-frequency quenched. Matched with high-tensile Dunpai chains.
3. Anti-Wear Pulley Design: Cast rope pulleys feature precise U-grooves with R-arc transitions and lower polygon wheels to increase grip. Protective safety covers installed over guide wheels.
4. Wide-Angle Flipping Scraper: European-standard galvanized Q235 scraper blades ensure high corrosion protection, smooth flipping, and close pit contact for thorough cleaning.
5. National-Standard Electrical Assembly: Electric control panel assembled strictly with certified components for precise limit-switch control.

Product Advantages

1. Smooth Low-Noise Operation: Cycloidal pinwheel system runs smoothly with negligible noise, reducing bird panic and improving egg laying rates.
2. Zero Wire Derailment & Slippage: Special U-groove, R-arc, and polygon wheel pulley design maximizes cable grip, preventing rope jump-off accidents.
3. Durable & Wear-Resistant: 45# CNC quenched sprockets paired with top-grade Dunpai chains ensure an extended mechanical service life.
4. Clean & Thorough Scraping: Flexible large-angle flipping Q235 galvanized scraper completely removes manure without leaving residues.
5. High Corrosion Resistance: European galvanizing process on scraper blades resists harsh manure acids and humidity.
6. Versatile & Customizable: Manure scrapers are custom-made to fit specific pit widths, driving 2 to 3 rows per motor setup.
7. Enhanced Safety Features: Protective covers over guide wheels prevent accidental jams or cable injuries.

Daily Maintenance

1. Inspect the tension of the flax, steel wire, or chain traction rope weekly; adjust tensioners if cable slack is observed.
2. Apply lubricating grease to the 45# sprockets, Dunpai chains, and internal bearings of guide pulleys every month.
3. Check the limit switches and electrical control box regularly to ensure automated stopping at pit ends.
4. Inspect the scraper blade flipping hinges periodically and remove any wrapped debris to maintain wide-angle flexibility.

OEM / ODM Customization Services

1. Custom Scraper Widths: Scraper blades are custom-engineered to match your exact pit width and depth dimensions.
2. Multiple Traction Rope Options: Choose between flax rope, high-tensile steel wire rope, or heavy-duty galvanized chain based on farm preference.
3. Motor & Voltage Customization: 380V/220V, 50Hz/60Hz gear motors tailored to international electricity standards.
4. Drive Capacity Customization: Customized main frames and drive power configured to handle 2 or 3 pit rows simultaneously.
5. OEM Branding: Custom logo printing on electric control panels, main frame plates, and export packaging.

FAQ

Q1: What types of poultry housing is this traction scraper cleaner suitable for?
A1: It is specifically designed for A-type ladder layer cage houses and broiler high-bed raised housing systems with longitudinal manure pits underneath.

Q2: How does the system solve the common issue of cable slippage and derailment?
A2: The cast pulleys use precise U-grooves with R-arc transitions and an integrated lower polygon wheel structure. This significantly increases friction between the rope and wheel, completely eliminating wire slippage and jump-off.

Q3: Can one main unit clear manure from multiple rows?
A3: Yes. One main drive setup can clear 2 to 3 manure pit rows simultaneously, significantly reducing system purchasing costs per bird house.